A 1000 LPH commercial RO plant can generate 1000 litres of pure drinking water in a hour and plant can be ideally used in places where drinking water requirement is 5000 Liters per day , in case even if the requirement exceeds 5000 liters the plant can be operated additional hours to meet your requirements but generally 4 – 5 hours of operation is advised for the efficient use of the plant.
Number of Membranes: 1 unit – Size 40 inches Length X 8 Inch diameter
Brands Used: Usual membrane brands fitted are Filmtec, Hydranautics, Lanxess, Water sparks , hitec and oasis. (Commercial grade membranes)
High pressure pumps brands used are Grundfos, CNP, CRI , FTT etc.
1000 LPH Commercial RO Plant used for :
- Schools, Institutions, offices and factories.
- Offices and Factories with strength ranging from 75 Persons to 500 Persons.
- Hotels, Restaurants, Food and Beverage Industry.
- Centralized RO plant suitable for Flats and Apartments.
- Pharmaceutical & Chemical Industry.
- Paper and Pulp Industry.
- Also can be customized as per requirement.
Specifications of 1000 LPH RO Plant :
| S.NO | Specifications | Details of Equipment | Quantity |
|---|---|---|---|
| 1 | 5 Micron/ 1 Micron Pre-filter with cartridgesCapacity (Jumbo) : 6 m³ / hr | Imported | 1 Set. |
| 2 | High Pressure Pump with Motor Flow rate: 2.5 m³ / hr | CRI/ CNP Equivalent | 1 No |
| 3 | Membrane Housing | Dax/ WaterSparks | 2 No |
| 4 | RO – Membranes 8” Thin Film Composite BrackishWater Membrane | Filmtec/ WaterSparks/ Hydranautics | 1 No |
| 5 | RO Skid with necessary with required Stainless steel Skid with required CPVC Valves, Pipes and Accessories | Stainless Steel | 1 Set |
| 6 | Pipe Works CPVC pipes and fittings for high pressure lines. Feed Flow, Reject flow regulation valves to suit the design pressure ratings. | IMP-German | 1 lot |
| 7 | Electrical Control Panel with Necessary cabling works with Branded Equipments | Aster Brand | 1 lot |
| 8 | Instrumentation Works Low Pressure & RO Product and Reject flow meters and Pressure gauges – 2 + 2 = 4 nos | IMP – Korea | 4 nos |
| 9 | Clients Scope RO Plant Room Size : 3.50 M (Metres) x 2.50M x 1.75 M (HOS) and Equipment Foundations | Client Scope | As required |
| 10 | Dual Media Filter Supply, Erection and Commissioning of Pressure Multi-Graded Filter with following Specifications: Material of construction : FRP Vessel :255mm (Dia) x 1370mm (Height) Design Pressure : 10.0 Kg / Cm² Working Pressure : 6.0 Kg / Cm² Service Flow Rate : 5000lph to 6000lph Filter Media : Silex, MnO2, Fine Sand, Quartz Sand, Pebbles & Activated Carbon .As per Drinking water standards Valves : Multi-Port Valves: Manual Accessories : Frontal pipes & Valves. | Pentair / Clean Water | 1 lot |
- It’s just connect and start use concept. Latest design, Latest Equipments used, High Durability.
- No Anti-scalent required like traditional old RO plants, High pressure Auto flushing takes care of the membrane thus eliminating anti-scalent dosing cost which in turn is a very huge savings on your recurring expenditure.
- Online Volt meter, flow-meters , panel lights, push in starter switches etc helps the operation of the machine very easier.
- Auto flush valve(auto timed) helps to double the life of the membrane.
- Low pressure switch and tank full option can make the system fully automatic.
- No Operator required as the plant can be made fully Automatic with level sensors.
1000 LPH Commercial RO Plant :
1. MICRONFILTRATION:
Cartridge filter is provided to remove suspended matter and guard against the entry of foreign material into the final treatment.
2. HIGH PRESSURE PUMP:
To overcome the Natural Osmotic Pressure a reverse thrust of high pressure is required to separate the Ions from water. Depending upon the projection, an initial feed pressure is determined. A Vertical Multi-Stage Centrifugal Pump is used for this application.
3. REVERSE OSMOSIS SYSTEM:
Production of low dissolved solids content by reverse osmosis using state of the art TFC Membranes. The high dissolved are separated into two streams. Product stream – with 2-3% of the feed salt will be collected. The second stream ( Reject stream ) of 97-98% more concentrated salt will be collected. Based on the feed conditions and controlling parameters a recovery ratio can be worked out from 60-75%
4. MEMBRANES:
Membranes form the barrier for the ionic separation. This separates the water into two streams. A product stream with ionic impurities and a reject stream with high ionic impurities. The ratio of two streams depends upon the design and can be anywhere between 0.3 – 0.7. The membranes are sensitive to various types of fouling and scaling factors. Hence a proper pre-treatment is necessary. Polyamide thin composite membranes are used and are currently imported items.
5. RO SKID:
The skid supports the reverse osmosis pressure vessel, membrane, control panel, pressure gauges and etc., The skid mounted design helps in assembling of components at the shop floor easier and much faster.
An isometric AutoCAD design is developed for SKID Fabrication for better space utilization and plant aesthetics.
6. INSTRUMENTATION:
To check the quality and monitor continuously, Online Conductivity Meter will be provided at the RO permeate water.
7. DUAL MEDIA FILTER
This is a separate unit out of the RO Machine which safe guards the machine and gives a longer durability to the RO machine – the raw water is fed to this system so that the color, turbidity and suspended impurities are removed, to certain extent and then water passes to the micron filter in the RO Machine. Certain bacteria and virus are also in-activated due to the activated carbon in this chamber.