ApApplications of 100 KLD Iron Removal Plant
Residential Complexes: Apartments, villas, and gated communities
Healthcare Facilities: Hospitals and clinics
Hospitality Sector: Hotels, resorts, and restaurants
Educational Institutions: Schools and colleges
Industrial Use: Factories and various industries
General Use: Any location facing iron contamination in water
We are a trusted Manufacturer of 100 KLD Iron Removal Plants in Chennai, providing reliable solutions for clean and safe water.
Specification of 100 KLD Iron removal plant
| S.NO | Specifications | Details of Equipment | Quantity |
|---|---|---|---|
| 1 | Dual Media Filter (DMF): Supply, Erection and Commissioning of Pressure MGF with fallowing Specifications: Vessel : 610 mm Dia X 1830Height Design Pressure : 10.0 Kg / Cm² Working Pressure : 3.0 Kg / Cm² MOC – FRP Service Flow Rate : 6000LPH – 8000 LPH Filter Media : IR OT1, Silex Valves : Multi-Port Valves: 40NB (Manual) Accessories : Frontal pipes, Values, Pressure Gauge fitted to give indication pressure drop through filter. | Hitech / Pentair Or Equivalent | 1 Set. |
| 2 | Multi Graded Filter (MGF): Supply, Erection and Commissioning of Pressure MGF with following Specifications: Vessel :610 mm Dia X 1830Height Design Pressure : 10.0 Kg / Cm² Working Pressure : 3.0 Kg / Cm² MOC – FRP Service Flow Rate : 6000LPH – 8000 LPH Filter Media : IR OT2 Silex , MnO2, &Activated Carbon IV value 950+ Valves : Multi-Port Valves: 40NB (Manual) Accessories : Frontal pipes, Values, Pressure Gauge fitted to give indication pressure drop through filter. | Hitech / Pentair Or Equivalent | 1 Set |
| 3 | Pipe Works Interconnecting Pipes, NRV & Fittings, pump fittings, Pipes for Aeration and complete Accessories | UPVC | 1 no Client scope |
| 4 | Aeration Water Tank 50000 Liters RCC Tank/ Plastic Tank or your exsting sump | Sintex or Equivalent | 1 no Client scope |
| 5 | Filter Feed pump Motor –2 hp, Type- Mono-bloc –pump – 3 phase, Head – 36 Metres, Capacity – 20000LPH | Kirloskar/ Suguna Equivalent | 1 no Client scope |
While traditional and ancient iron removal methods exist, they often lack efficiency. To address this, WATERSPARKS has developed a unique filtration process that combines traditional techniques with modern technology. Our method works without disturbing your existing water line, using a bypass system for seamless integration.
100 KLD Iron Removal Plant Process:
Step 1: Aeration Tank Setup
Water from the borewell is diverted to a specially designed Aeration Tank.
It enters the tank through pipes with pre-drilled holes, ensuring even water distribution through spraying.
Step 2: Settling Process
The aerated water is allowed to rest, enabling sediment impurities and rusted iron particles to settle at the bottom.
Step 3: Water Extraction
The water line in the Aeration Tank is positioned half an inch above the ground level to prevent sediment intake.
A separate drainage line at the bottom removes settled waste.
A powerful 5 HP Monobloc Pump extracts clean water from the tank for further treatment.
Step 4: Filtration System
The water passes through a Dual Media Filter and a Multi-Graded Filter for thorough purification.
The filtered water is then directed to the existing water line, filling the overhead tank for distribution throughout the home or facility.
Step 5: Maintenance – Backwash Operation
Regular backwashing flushes out iron sediments and waste from the filters.
This operation is simple, thanks to our durable valves made with built-in Ceramic Discs for smooth and long-lasting performance.
Our innovative Iron Removal Filtration System ensures effective treatment, providing clean, iron-free water with minimal maintenance.
- Easy Installation: No need to alter existing pipelines; simply bypass the system to your overhead tank for hassle-free setup.
- Crystal Clear Water: Effectively removes even the tiniest iron particles, ensuring clean and transparent water.
- High-Quality Valves: German-made valves with built-in Ceramic Discs for long-lasting performance and smooth operation.
- Durable Filtration Vessels: Made from Pentair FRP, a top-quality brand known for durable and reliable FRP vessels.
- Long-Lasting Filter Media: The iron removal filter media requires no replacement for 10 to 15 years, ensuring minimal maintenance costs.
- With WATERSPARKS Iron Removal Filtration System, you get a “One-Time Solution” for iron-free, clean water for years to come.