5000 LPH Commercial RO Plant

5000-lph-commercial-ro-plant
5000 LPH Commercial RO Plant

Application

A 5000 LPH commercial RO plant can produce 5,000 liters of pure drinking water per hour, making it ideal for locations with a daily water requirement of up to 50,000 liters. If the demand exceeds this capacity, the plant can operate additional hours, though 10 hours of daily operation is recommended for optimal efficiency.

Specifications:

Number of Membranes: 6 units (Size: 40-inch length x 8-inch diameter)
Membrane Brands: Filmtec, Hydranautics, Lanxess, Water Sparks, Hitec, Oasis (Commercial Grade)
High-Pressure Pump Brands: Grundfos, CNP, CRI, FTT, and more

Applications:

  • Large Schools, Offices, Factories, and Institutions
  • Hotels, Restaurants, and the Food & Beverage Industry
  • Centralized RO Systems for Residential Complexes
  • Pharmaceutical and Chemical Industries
  • Paper and Pulp Industry

Customization: The plant can be tailored to meet specific requirements.

Manufacturer, Dealer, and Supplier: We supply 5000 LPH Commercial RO Plants in Chennai.

Specification

Specifications of 5000 LPH Commercial RO Plant :

S.No. Specifications Details of EquipmentQuantity
1Raw Water Transfer Pump:
Horizontal, centrifugal pump of capacity
12 m³ / hr with base frame and couplings and motor @ 2.2 kw
CRI/CNP
Equivalent
1 No.
2Dual Media Filter:
Supply, Erection and Commissioning of Pressure Sand Filter with following specifications:
Size :610mm(dia) X 1830mm (height)
Top & Bottom Flange type.
Design Pressure : 10.0 Kg / Cm²
Working Pressure : 6.0 Kg / Cm²
Service Flow Rate : 20 m³ / hr
Vessel: SS 316 Grade
Filter Media:  Silex, Anthracite& Pebbles 
Valves: Multi-Port Valves (Manual)
Accessories: Frontal pipes, Values, Two Pressure Gauges fitted to give indication pressure drop through filter
Hitech / Pentair1 set
3Multi Graded Filter:
Supply, Erection and Commissioning of  Activated Carbon Filter specifications:
Size : 610mm(dia) X 1830mm (height)
Top & Bottom Flange type.
Design Pressure : 10.0 Kg / Cm²
Working Pressure : 6.0 Kg / Cm²
Service Flow Rate : 20 m³ / hr
Vessel: SS 316 Grade
Filter Media: Silex, Granular Activated CarbonIodine Value 950
Valves: Multi-Port Valves Manual.
Accessories : Frontal pipes, Values, Two Pressure Gauges fitted to give indication pressure drop through filter
Hitech / Pentair 1 set
420” Jumbo Micron filters cartridges with housings Capacity: 10m³ / hrStandard make 4 Nos
5SS High Pressure Pump with Motor
Flow rate: 12m³ / hr @7.5kw
CNP/ Grundfos
SS 316 Grade
1 No
6 8” Dia Element FRP Membrane Housing
Two element housing
Dax/ WaterSparksr3 Nos
7RO – Membranes – 203.2mm Dia X 1016mm Height.Filmtec / Hydranautics6 Nos
8RO Skid with necessary Rota meters with required SS valves and accessoriesComplete SS 3041 set
9Pipe Works SS316pipes and fittings for High pressure lines, CPVC and BrassValves for high pressure lines.
Feed flow, Reject flow regulation valves to suit the design pressure ratings.
CPVC and SS 316grade1 lot
10 Electrical Control Panel with Necessary cabling works
All accessories would premium branded only.
Astero NXT1 No
11 Instrumentation Works
Input water -Flow meter
RO Product and Reject flow meters
Imported1 no
2 nos
12 Chemical dosing Tank & Pump:
(Anti-Scalent & Hi- Silica)
Dosing Pump:
Flow rate: 0-12 lph
Dosing Tank:
Capacity: 100 lit
MOC:  PP
Edose / Idose
Or
Equivalent
1 no.

1 no.
13 Clients Scope RO Plant Room
Size: 5M (Metres) x 2.5 M x 2.5M (HOS)
Equipment Foundations
Client ScopeAs required
Highlights
  • Plug-and-Play Design: Easy to install and start using immediately.
    Latest Technology & High Durability: Built with advanced equipment for long-lasting performance.
  • No Anti-Scalant Required: Unlike traditional RO systems, the high-pressure auto-flushing mechanism keeps membranes clean, eliminating the need for anti-scalant dosing and significantly reducing maintenance costs.
  • User-Friendly Controls: Equipped with online voltmeters, flow meters, panel lights, and push-in starter switches for simplified operation.
  • Auto Flush System: An automatic, timed flushing valve doubles membrane life by preventing scaling and fouling.
  • Fully Automatic Operation: Integrated with low-pressure switches, tank-full sensors, and level controllers, the plant can run automatically without the need for an operator.

Description
Micron Filtration:
A cartridge filter removes suspended particles and prevents foreign material from entering the final treatment stage, ensuring water clarity and system protection.

High-Pressure Pump:
A vertical multi-stage centrifugal pump generates the high pressure needed to overcome natural osmotic pressure, enabling ion separation. The initial feed pressure is determined based on system design and water quality projections.

Reverse Osmosis System:
The RO system uses advanced TFC membranes to reduce dissolved solids. The process separates water into two streams:

Product Stream: Contains 2-3% of the feed’s dissolved salts.
Reject Stream: Contains 97-98% of dissolved salts.
Depending on feed conditions and system settings, the recovery ratio typically ranges from 60-75%.

Membranes:
The membranes are the core of ionic separation, dividing water into product and reject streams. Proper pre-treatment is crucial to prevent scaling and fouling. The system uses imported polyamide thin-film composite membranes for optimal performance.

RO Skid:
The skid structure supports key components, including pressure vessels, membranes, control panels, and pressure gauges. Its modular design streamlines assembly and enhances space utilization. An isometric AutoCAD design ensures efficient skid fabrication and aesthetic appeal.

Instrumentation:
An online conductivity meter continuously monitors water quality at the RO permeate output, ensuring compliance with water purity standards.

Dual Media Filter:
Positioned upstream of the RO system, this filter enhances system durability by removing color, turbidity, and suspended impurities from raw water. Activated carbon in the filter also helps inactivate certain bacteria and viruses, further improving water quality before it reaches the micron filter.