A 1000 LPH commercial RO plant is capable of producing 1000 liters of pure drinking water per hour. This plant is ideal for locations where the daily drinking water requirement is around 5000 liters. If the demand exceeds 5000 liters, the plant can be operated for additional hours to meet the requirement. However, for optimal efficiency, it is generally recommended to operate the plant for 4-5 hours.
Number of Membranes: 1 unit – Size: 40 inches in length x 8 inches in diameter.
Brands Used: The membranes commonly used are high-quality commercial-grade brands like Filmtec, Hydranautics, Lanxess, Water Sparks, Hitec, and Oasis.
High-Pressure Pump Brands: Grundfos, CNP, CRI, FTT, etc.
The 1000 LPH Commercial RO Plant is ideal for:
- Schools, institutions, offices, and factories
- Offices and factories with 75 to 500 employees
- Hotels, restaurants, and the food & beverage industry
- Centralized RO plants for flats and apartments
- Pharmaceutical and chemical industries
- Paper and pulp industries
Customizations can be made based on specific requirements.
Specifications of 1000 LPH RO Plant :
| S.NO | Specifications | Details of Equipment | Quantity |
|---|---|---|---|
| 1 | 5 Micron/ 1 Micron Pre-filter with cartridgesCapacity (Jumbo) : 6 m³ / hr | Imported | 1 Set. |
| 2 | High Pressure Pump with Motor Flow rate: 2.5 m³ / hr | CRI/ CNP Equivalent | 1 No |
| 3 | Membrane Housing | Dax/ WaterSparks | 2 No |
| 4 | RO – Membranes 8” Thin Film Composite BrackishWater Membrane | Filmtec/ WaterSparks/ Hydranautics | 1 No |
| 5 | RO Skid with necessary with required Stainless steel Skid with required CPVC Valves, Pipes and Accessories | Stainless Steel | 1 Set |
| 6 | Pipe Works CPVC pipes and fittings for high pressure lines. Feed Flow, Reject flow regulation valves to suit the design pressure ratings. | IMP-German | 1 lot |
| 7 | Electrical Control Panel with Necessary cabling works with Branded Equipments | Aster Brand | 1 lot |
| 8 | Instrumentation Works Low Pressure & RO Product and Reject flow meters and Pressure gauges – 2 + 2 = 4 nos | IMP – Korea | 4 nos |
| 9 | Clients Scope RO Plant Room Size : 3.50 M (Metres) x 2.50M x 1.75 M (HOS) and Equipment Foundations | Client Scope | As required |
| 10 | Dual Media Filter Supply, Erection and Commissioning of Pressure Multi-Graded Filter with following Specifications: Material of construction : FRP Vessel :255mm (Dia) x 1370mm (Height) Design Pressure : 10.0 Kg / Cm² Working Pressure : 6.0 Kg / Cm² Service Flow Rate : 5000lph to 6000lph Filter Media : Silex, MnO2, Fine Sand, Quartz Sand, Pebbles & Activated Carbon .As per Drinking water standards Valves : Multi-Port Valves: Manual Accessories : Frontal pipes & Valves. | Pentair / Clean Water | 1 lot |
- The system operates on a simple “connect and start” concept, featuring the latest design and equipment for high durability.
- Unlike traditional RO plants, there is no need for anti-scalant, as the high-pressure auto flushing mechanism takes care of the membranes, eliminating the need for anti-scalant dosing and resulting in significant savings on recurring costs.
- With features like an online volt meter, flow meters, panel lights, and push-in starter switches, operating the system becomes incredibly easy.
- The auto-flush valve (with auto-timed functionality) extends the membrane’s lifespan.
- The inclusion of a low-pressure switch and tank full option allows the system to function fully automatically.
- No operator is required, as the plant can be completely automated with level sensors for added convenience.
1000 LPH Commercial RO Plant :
MICRON FILTRATION:
A cartridge filter is used to remove suspended particles and prevent foreign material from entering the final treatment process, ensuring the efficient functioning of systems like the 500 LPH RO plant, 1000 LPH RO plant, and commercial RO plant.
HIGH PRESSURE PUMP:
To counteract natural osmotic pressure, a high-pressure reverse thrust is required to separate ions from the water. The required initial feed pressure is determined based on the system’s specifications. A Vertical Multi-Stage Centrifugal Pump is used for this purpose in 500 LPH RO plants, 1000 LPH RO plants, and commercial RO plants.
REVERSE OSMOSIS SYSTEM:
The reverse osmosis system uses advanced TFC membranes to produce water with low dissolved solids. The high dissolved salts are separated into two streams: the product stream, which contains 2-3% of the feed salt, and the reject stream, which contains 97-98% of the remaining concentrated salt. The recovery ratio typically ranges from 60-75% based on feed conditions and system parameters in commercial RO plants, 1000 LPH RO plants, and 500 LPH RO plants.
MEMBRANES:
Membranes act as the barrier for ion separation, dividing the water into two streams: one with low ionic impurities (product stream) and the other with high ionic impurities (reject stream). The ratio between these streams depends on the system design and typically ranges from 0.3 to 0.7. To prevent fouling and scaling, proper pre-treatment is essential. Polyamide thin composite membranes are used in systems like the 500 LPH RO plant, 1000 LPH RO plant, and commercial RO plant, and are imported for this purpose.
RO SKID:
The RO skid supports the reverse osmosis pressure vessel, membranes, control panel, pressure gauges, and other components. The skid-mounted design facilitates quicker and easier assembly of the system. An isometric AutoCAD design is developed for optimal space utilization and improved plant aesthetics, making it suitable for both 500 LPH RO plants and commercial RO plants.
INSTRUMENTATION:
An online conductivity meter is provided to continuously monitor and ensure the quality of the RO permeate water in systems like the 1000 LPH RO plant, 500 LPH RO plant, and commercial RO plant.
DUAL MEDIA FILTER:
The dual media filter is a separate unit that safeguards the RO machine and extends its durability. Raw water is fed through this filter, where color, turbidity, and suspended impurities are removed to some extent. The water is then passed through the micron filter in the RO machine. The activated carbon in the dual media filter also helps inactivating certain bacteria and viruses, enhancing the efficiency of commercial RO plants, 1000 LPH RO plants, and 500 LPH RO plants.